In the scorching heat of summer, baby diaper machinery is prone to specific issues that can impact its performance. Understanding these problems and implementing proper maintenance measures is crucial to ensure smooth operations.
Common Summertime Failures:
1. Hydraulic System Failures:
In high-temperature environments, the hydraulic system is susceptible to issues such as pipe explosions, joint leaks, coil burnout in solenoid valves, hydraulic valve blockages, and noise disturbances.Aging circuits during the summer season may lead to cracks and short circuits, affecting the electrical components inside the control cabinet. Key control components like industrial controllers might experience failures such as shutdowns, reduced operating speeds, and control malfunctions.
2. Lubrication System Failures:
Prolonged operation of baby diaper machine in high temperatures can result in poor lubrication system performance, oil deterioration, and wear in the chassis and other transmission systems. This can impact both the paint layer and metal structures.Summer Maintenance Measures:
1. Emergency Handling of High-Temperature Failures:
Boiling is a common issue caused by high temperatures in diaper equipment. To address this, operators should avoid hastily opening the radiator cap for cooling, as it may lead to hot water splashes. Instead, let the system cool naturally before adding water.Operators must follow standard operating procedures and stop operations immediately in case of overheating. Keep the engine running without shutting it down to maintain airflow, gradually reduce the water temperature, and release bubbles generated by the cooling system.
2. Coolant Addition:
When adding coolant, it's advisable to use the same type as the radiator to avoid complications. Adding coolant should be done once the water temperature drops to around 70°C. Add water gradually while the engine is running to ensure safe operations.Avoid Water Cooling for Overheated Components:
When brake systems or other components overheat, refrain from using water cooling as it can reduce their lifespan and functionality. Allow for natural cooling, and refrain from applying water to prevent deformation or cracking of components.Routine Summer Maintenance Focus:
1. Preventive Maintenance:
Conduct comprehensive machinery maintenance in summer, including the replacement of engine filters, adjustment or replacement of belts, and inspection of fan, pump, generator, and compressor performance for reliability.2. Lubrication Work:
Lubrication is vital in preventing part wear and failures. Follow specified lubrication intervals, inspect lubrication oil, and adhere to filtration checks and refills.
3. Adjust Lubrication Timing for Summer:
In high-temperature seasons, adjust lubrication intervals, reducing them by 0.5-1 times compared to spring and autumn. Monitor oil quality, and add oil gradually to maintain effective lubrication.
4. Address Emulsification:
Due to elevated temperatures, lubrication oil undergoes temperature variations, leading to water formation and subsequent oil emulsification. Establish a lubrication plan, regularly check, and take preventive measures for predictive maintenance.
Conclusion:
Summer maintenance for diaper machinery should adhere to principles of timeliness, rationality, and comprehensiveness. This approach is beneficial for equipment operation, enabling it to adapt to external temperatures and work conditions. Implement tracking management, comprehend dynamic performance, and formulate targeted and universal maintenance plans. Regular checks and maintenance, aligned with operational conditions and standards, are crucial to prevent failures, ensure reliable operation, and enhance efficiency.
