As society advances and technology progresses, the manufacturing industry continues to evolve, with fully automatic sanitary napkin machines playing a pivotal role and witnessing widespread utilization. Unfortunately, due to a lack of emphasis on equipment maintenance by personnel, the frequency of equipment failures has been on the rise. In the following sections, we will discuss the diagnosis of faults in fully automatic sanitary napkin machines and methods for their routine maintenance.
1. Fault Diagnosis in Fully Automatic Sanitary Napkin Machines:
Interface Inspection Method: Given the reliance on programmable logic controllers in machine technology, ensuring accurate and timely data signal transmission is crucial. Monitoring interface indicator lights for anomalies is essential to prevent disruptions in the control system.
Use of Testing Instruments: Various instruments are employed when examining machine equipment. Prioritize direct inspection methods, and if issues persist, choose appropriate instruments based on the identified problems. For instance, measuring voltage values with electrical instruments when inspecting the power supply can reveal potential faults.
Adjustment of Working Parameters: The diverse production methods of fully automatic sanitary napkin machines demand operators to adjust machine parameters promptly to prevent electrical malfunctions arising from mismatches between data parameters and production requirements.
Enhancement of Alarm Systems: Establishing a robust alarm system for machine components prone to wear over time is crucial. Alarm devices, such as flashing lights and audible alerts, simplify the maintenance workflow, enhancing the effectiveness of electrical component repairs.
2. Maintenance of Fully Automatic Sanitary Napkin Machine Components:
Main Drive Chain Maintenance: Regularly adjust the tightness of the main spindle drive belt to prevent slipping. Check and regulate the temperature range of the constant-temperature box for main spindle lubrication. Ensure timely oil replenishment and clean the filte.Hydraulic and Pneumatic System Maintenance: Periodically clean or replace filters or mesh filters in various lubrication, hydraulic, and pneumatic systems. Conduct regular oil quality tests and replace hydraulic oil. Periodically drain water from pneumatic system filters.
Equipment Precision Maintenance: Conduct periodic horizontal and mechanical precision checks on fully automatic sanitary napkin machines and recalibrate as needed. Calibration methods include both soft and hard approaches, with soft methods involving system parameter compensation, and hard methods requiring adjustments during major equipment overhauls, such as scraping guide rails and adjusting backlash in ball screw nut pairs.
In the construction of mechanical production, machinery is an indispensable component, providing robust support for the development of enterprises and nations. Long-term operation of fully automatic sanitary napkin machines results in frictional wear, necessitating timely maintenance and care to avoid production and usage disruptions, thereby preventing significant economic losses.
